Wire erosion

Wire erosion with innovative technology

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Services > Wire erosion

Our high-precision wire erosion technology enables the production of complex shapes and contours from various metals from sizes µm to m. Whether it’s prototypes, individual parts or series production, we always deliver the highest quality and precision.

The shaping production process

Wire erosion, also known as wire cutting, is a shaping manufacturing process. All electrically conductive materials (including solid PCD) can be machined to an exact shape regardless of their hardness and very small cutting widths are possible even with thick materials.

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Wire erosion for filigree work

The production of the smallest geometric contours, ruled surfaces in any combination, cylindrical and conical cuts with variations of angles on large and small workpieces is possible using wire erosion. Filigree, three-dimensional geometries and highly complex shapes can be machined quickly and precisely. Even difficult-to-machine special materials such as Inconel, titanium or carbide are no problem. Rotary erosion is also a special feature. It offers the possibility of producing the finest rotationally symmetrical punch and nozzle contours, which are difficult or impossible to realise using conventional methods.

Wire erosion can be used for:

Our range of services in wire erosion is comprehensive and aims to meet the specific requirements of our customers from various industries. Our main focus is on the production of complex contours and precision parts that are difficult or impossible to realize with conventional manufacturing methods. With the capabilities of wire EDM, we are able to perform the finest cuts and high-precision machining on a variety of materials, including difficult-to-machine alloys. This enables the production of extremely precise components required for demanding applications such as aerospace, medical technology or tool and mold making.

Toolmaking

Tool inserts & feeder parts

Turbine disks

CTA-Hintergrund

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Our offer for wire erosion

In addition to the wire erosion of components made of various series materials, we offer you an individual analysis of the economic and technological advantages of wire erosion and advise you on the design and construction of your components according to your specific requirements.

We guarantee our customers maximum precision in the processing of applications where every micrometer counts. Another important aspect of our offering is our versatility in material processing. We are able to machine a wide range of materials from standard metals to exotic and difficult-to-machine alloys. This makes us a preferred partner for industries that have specialized material requirements. We place great emphasis on customized solutions. We understand that every customer has unique needs and requirements and specialize in providing customized solutions that are tailored to meet those needs. Our many years of experience and technical expertise are key factors in our services. We have an in-depth understanding of wire EDM technology and use this knowledge to deliver the best possible results for our customers.

Details:

  • Finest surface finishes with Ra = 0.2 µm
  • Wire diameter: 0.1 to 0.33 mm

Our machinery:

  • 1x SLM 280 2.0 TWIN with 2x 700 W laser
  • 1x SLM 280 2.0 TWIN with 2x 400 W laser
  • x Concept Laser M2 cusing multilaser with 2x 400 W laser
  • 1x MYSINT 100 with 200 W laser

Our workpieces:

  • Length x width up to 1300 x 1200 mm
  • Height up to 710 mm
  • Weight up to 4000 kg

Our design:

  • Travel: x, y, z 800 x 550 x 710 mm
  • Travel: u, v ± 700 x 400 mm
  • Taper up to ±45°
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