{"id":877,"date":"2024-07-23T13:58:06","date_gmt":"2024-07-23T11:58:06","guid":{"rendered":"https:\/\/cfk.ppgmbhdev.de\/loesungen\/series-production-of-turbine-disks-wire-erosion-instead-of-spacing\/"},"modified":"2024-10-22T14:29:38","modified_gmt":"2024-10-22T12:29:38","slug":"series-production-of-turbine-disks-wire-erosion-instead-of-spacing","status":"publish","type":"loesungen","link":"https:\/\/www.cfk-online.de\/en\/solutions\/series-production-of-turbine-disks-wire-erosion-instead-of-spacing\/","title":{"rendered":"Series production of turbine disks &#8211; wire EDM instead of broaching"},"content":{"rendered":"<section class=\"wpb-content-wrapper\"><p>[vc_row][vc_column]<style>\n\t.header-image-unterseiten-wrapper img {\n\t\tobject-fit: cover;\n\t\taspect-ratio: 160 \/ 37;\n        filter: brightness(0.75);\n\t}\n<\/style>\n<div class=\"header-image-unterseiten-wrapper\">\n    <div class=\"header-image-inner-wrapper\">\n        <picture class=\"srcset_image\">\n            <source media=\"(max-width:768px)\"\n                    srcset=\"https:\/\/www.cfk-online.de\/wp-content\/uploads\/2023\/06\/serienfertigung-header.webp\"\n                    alt=\"\">\n            <img decoding=\"async\" src=\"https:\/\/www.cfk-online.de\/wp-content\/uploads\/2023\/06\/serienfertigung-header.webp\"\n                 alt=\"\" width=\"100%\">\n        <\/picture>\n        <div class=\"container\">\n            <div class=\"header-image-text-wrapper\">\n                                    <h1 style=\"margin-bottom: 1rem;\">Series production of turbine disks - wire EDM instead of broaching<\/h1>\n                                \n                <a  href=\"\/en\/contact\/\"  class=\"header-image-button\">Contact us<\/a>            <\/div>\n        <\/div>\n    <\/div>\n<\/div>\n    <div class=\"header-site-content-positioning\">\n        <div class=\"container\">\n            <span>\n                <a href=\"\/wp-json\/\"\n                     title=\"\">Wp-json<\/a>  >  Series production of turbine disks &#8211; wire EDM instead of broaching            <\/span>\n        <\/div>\n    <\/div>\n\n\n\n\n[\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1687518393513{padding-top: 2rem !important;background-color: #ffffff !important;}&#8221;][vc_column el_class=&#8221;vc_container&#8221;][vc_custom_heading text=&#8221;Our solution:&#8221; use_theme_fonts=&#8221;yes&#8221;][vc_column_text]True to the motto \u201cprecision through innovation\u201d, CFK has developed an alternative process for manufacturing fir tree profiles in turbine disks. With our wire erosion machines with integrated rotary axis, we can now cut the high-precision profiles in turbine disks more cost-effectively than with the conventional broaching process. Contour and position accuracy, surface quality and the maximum recast layer thickness meet the high requirements for stationary gas turbines. In addition, the production process is reproducible in accordance with the specifications. Another major advantage of this process is that the customer does not have to tie up capital in the form of cost-intensive broaches. We are currently able to machine a maximum size of 750 mm diameter and a maximum weight of 300 kg per turbine disk on our rotary axes. For heavier turbine disks, e.g. turbine disks with a shaft, we have developed an alternative production process without a rotary axis.[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1721733626065{padding-top: 3rem !important;padding-bottom: 3rem !important;}&#8221;][vc_column el_class=&#8221;vc_container&#8221;][vc_row_inner][vc_column_inner width=&#8221;1\/2&#8243;]<div class=\"smallcta-wrapper\">\n    <picture class=\"srcset_image\">\n        <source media=\"(max-width:768px)\"\n                srcset=\"https:\/\/www.cfk-online.de\/wp-content\/uploads\/2024\/07\/komplett_unterseite_img1.webp\"\n                alt=\"\">\n        <img decoding=\"async\" src=\"https:\/\/www.cfk-online.de\/wp-content\/uploads\/2024\/07\/komplett_unterseite_img1.webp\"\n             alt=\"\"\n             loading=\"lazy\">\n    <\/picture>\n    <div class=\"smallcta-text-wrapper\">\n                    <h2>Wire-eroded turbine disk<\/h2>\n                    <\/div>\n<\/div>\n[\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;]<div class=\"smallcta-wrapper\">\n    <picture class=\"srcset_image\">\n        <source media=\"(max-width:768px)\"\n                srcset=\"https:\/\/www.cfk-online.de\/wp-content\/uploads\/2023\/06\/serienfertigung-header.webp\"\n                alt=\"\">\n        <img decoding=\"async\" src=\"https:\/\/www.cfk-online.de\/wp-content\/uploads\/2023\/06\/serienfertigung-header.webp\"\n             alt=\"\"\n             loading=\"lazy\">\n    <\/picture>\n    <div class=\"smallcta-text-wrapper\">\n                    <h2>EDM wire and wire-eroded fir tree toothing<\/h2>\n                    <\/div>\n<\/div>\n[\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row][vc_column]<section class=\"ctaelement\">\n    <div class=\"cta-inner-wrapper\">\n        <picture class=\"srcset_image picture_container\">\n            <source media=\"(max-width:768px)\" srcset=\"\/wp-content\/uploads\/2023\/06\/cta-bg-1.webp\" alt=\"CTA-Hintergrund\" width=\"100%\" height=\"155px\">\n            <img decoding=\"async\" src=\"\/wp-content\/uploads\/2023\/06\/cta-bg.webp\" alt=\"CTA-Hintergrund\" width=\"100%\" height=\"155px\">\n        <\/picture>\n        <div class=\"container\">\n            <div class=\"ctaelement_wrapper\">\n                <div class=\"row align-items-center\">\n                    <div class=\"col-lg-8\">\n                         <p class=\"topline\">Your reliable partner in production technology.<\/p>                        <p class=\"subline\">Arrange a non-binding consultation now!<\/p>\n                    <\/div>\n                    <div class=\"col-lg-4 ctaelement_buttonwrapper\">\n                        <a  href=\"\/en\/contact\/\"  class=\"yellow_btn\">Contact us now!<\/a>                    <\/div>\n                <\/div>\n            <\/div>\n        <\/div>\n    <\/div>\n<\/section>[\/vc_column][\/vc_row]<\/p>\n<\/section>","protected":false},"excerpt":{"rendered":"<p>With our innovative wire erosion process, we manufacture high-precision fir tree profiles in turbine disks more cost-effectively and efficiently than conventional broaching processes. Ideal for stationary gas turbines, we meet the highest requirements for precision and surface quality.<\/p>\n","protected":false},"featured_media":466,"template":"","leistungen":[18],"class_list":["post-877","loesungen","type-loesungen","status-publish","has-post-thumbnail","hentry","leistungen-wire-cut-edm"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v23.8 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Series production of gas turbine parts | C.F.K. 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